Wednesday, October 19, 2022

Carb settings - 1989 Dell-Orto PHBH 28 RD

 Carb settings - 1989 Dell-Orto PHBH 28 RD

Here are the stock setting parts and sizes for the PHBH 28 RD as fitted to the1989 Sintesi Replica taken from the 1989 owners manual. I have added links to the UK Dell'Orto supplier, just select he variant size you need.

Main jet – 120 - order here
Idle jet – 55 - order here
Atomiser - CF 266 - order here
Needle - X4 third notch from the top - order here
Slide - 50 - order here
Air screw – 1 turn
Choke jet - 70 - order here
Float – 11.3g - order here

The idle speed adjustment must be carried out with the engine warm, proceeding as follows.

- Adjust the idle screw (fig. 17 pos. A) in order to obtain a constant rotation of the engine.

- Tighten and unscrew the air screw (fig. 17 pos. B) until the highest number of engine rpm is obtained

- If necessary, further adjust the minimum screw


Note if you buy a brand new complete carb it will need setting to the above specs as it will not be set up for the AF1, plus you will need the cable choke kit rather than the manual lever. Buy a complete carb here



Saturday, October 15, 2022

Brochure, 1991 Model Range

 There are two versions of the model range 1991 featuring the Sintesi Replica in both but different Futura models!








Friday, October 14, 2022

Brochure, 1992 AF1 Futura Sport Pro

 




 




Brochure, 1988 AF1 Sintesi Replica





*** this brochure showed the bike with a red Aprilia decal and an Elf sticker, production bikes had white lettering for the Aprilia decal and a Mobil 1 decal. Here is my photoshopped version to correct the image to actual spec.



Brochure, 1988 AF1 Sintesi

 





Brochure, 1987 AF1 Project 108

 








AF1 - model history

 AF1 or 'Aprilia Formula 1' is a series of small capacity motorcycles from (at the time) a small Italian motorcycle manufacture Aprilia that seemingly came out of nowhere in the late 80's and in to the 90's. 

The 125 category in the UK was fairly stagnant for years with the mainstream Japanese only rally offering colour updates on long running machines. We had the Honda NS125F which was made in Italy and featured a larger chassis, but Kawasaki's AR125, Suzuki's RG125 (actually based on a RG80) were tiny. Yamaha updated the ageing RD125 with the more modern TZR125 but even this was skinny. All of these bikes had similar performance as in the UK all learner 125's had to be restricted to 12hp giving a maximum speed of around 70-75mph.

Meanwhile in Europe and in particular Italy 125's were about to turn in to serious motorcycles with almost 30bhp and reaching speeds of up to 100mph! 

Aprilia first showed there intentions by showing a prototype AF1 125 at the Milan motor show in 1985 and although styling was maybe influenced by the Japanese it was light years ahead of anything else.

1985 AF1 125 prototype

 In 1986 Aprilia release the AF1 50 making the 50cc version the first production AF1.

1986 AF1 50

1987 - AF1 Project 108 Type AC/1

The production version of the AF1 125 made its debut in 1987 and was called the 'Project 108'. The biggest change over the prototype was the addition of a single sided swing arm. The Aprilia name for the swing arm was 'Project 108', hence the model name. This was a technical first for a production bike on sale in Europe, although Honda did have it on the VFR400 NC24 in Japan. It also featured a steel box section frame, 3 spoke 17" wheels (16" on the prototype), anti dive forks and RAVE power valve on the Rotax 127 engine.

1987 AF1 Project 108, white, black

1987 AF1 Project 108, blue with white panel

With new rivals hitting the market in the form of the Cagiva Freccia C9, Gilera ZK and the Honda NS Aprilia made a quick update with a twin headlight fairing.

1988 - AF1 Project 108 Type AC/1

With a striking paint scheme inspired by the 250 gp race bike if Loris Reggiani or the first time the 'Replica' is offered. For the Second colour Aprilia really embraced the era using contrasting colours, something they will embrace of the next few years.

1988 AF1 Project 108 Loris Reggiani Replica

1988 AF1 Project 108, white, black, red 

1988 - AF1 Sintesi Type EH

First shown in June 88 the all new AF1 Sintesi changed the game more so than any other generation. With more than a passing resemblance to Honda's RC30 the Sintesi featured the new Rotax 123 engine with RAVE 2 power valve, aluminium beam frame, 38mm upside down forks, single sided swingarm with new muli-spoke wheels. Colour options are black, purple, white, red or blue, aqua, white, red

1988 AF1 Sintesi, black, purple, white, red


1988 AF1 Sintesi, blue, aqua, white

For the export markets like the UK a Replica was also produced, this is another Reggiani replica with a number 6 on the tail piece.

1988 AF1 Sintesi Replica

1989 - AF1 Sintesi Type EU

In keeping with Aprilia's mid-model updates the Sintesi was updated for 1989 and featured a new top fairing with smaller headlights, new 'AF1' alloy top yoke, new clocks (loosing the fuel gauge) and a new 'aircraft' style fuel filler cap. This model was offered in the Sintesi colour scheme and the Replica. The Replica now had the number 4 on the tail piece reflecting Aprilia's current GP rider of the time Didier De Radigues.

1989 AF1 Sintesi

1989 AF1 Sintesi Replica

1989 Sintesi Sport Type FG

The final Sintesi was called the Sport and was produced for the Italian Sport Production Championship using a 34mm carb opposed to the 28mm carb from the previous version. This gave a decent power increase but as it was sold alongside the new Futura sales were not that strong.

1989 Sintesi Sport

1990 AF1 Futura Type FM

Aprilia launch the Futura as successor to the Sintesi in Feb 1990, although its looks like a big redesign in reality it has minor updates to the chassis and engine and keeps the 34mm carb from the Sport. The new fairing features a flush single headlight but for the UK market twin headlights were used. 

1990 AF1 Futura

UK version with twin headlights

1990 AF1 Europa Type PV

Launched shortly after the Futura was a naked roadster version called the Europa. The Europa was produced to appeal to riders that didn't want a race replica and competed with the new NSR-F but with lower gear ratio's it actually accelerated quicker than its faired stable mates. Made in both 1990-91 without change.

1990 AF1 Europa, Metallic amaranth

1990 AF1 Europa, Metallic electric blue


1991 AF1 Futura Type GE & GR

Another mid-life update for the Futura, this time with a modified seat unit rather then the headlights. Offered in both a stock colour scheme and the return of the Reggiani Replica.

1991 AF1 Futura - Type GE - show bike with original Futura bodywork


1991 AF1 Futura - Type GE - production

1991 AF1 Futura Reggiani Replica - Type GR

1992 AF1 Futura Sport Pro Type HC & FM

Although from a technical point of view the Sport Pro is identical to the Futura '91, there are a few detailed updates including a new control unit for the exhaust valve control that opens at 8400 rpm. (7800 rpm on the other Futuras), a new exhaust can in aluminum with a carbon wrap and a 28mm carb, (which was needed for racing), an adjustable rear shock absorber and a wider 140/70 rear tyre.

Type HC were the original Sport Production bikes (772pcs), Type FM are in fact 91 Futura's in Sport Pro colours (2228pcs). For the road the FM is faster due to the 34mm carb.

1992 AF1 Futura Sport Pro

92 Sport Pro UK version, note twin headlights


After the Sport Pro Aprilia had a wholesale redesign and dropped the single sided swignarm for a double sided with the RS 125 which continued on sale in various forms until the two stroke engine effectively got outlawed by emissions. 

For a deep dive in to the model history and also a look at the AF1's main rivals take a look at https://125stradali.com/en/aprilia-125-stradali-aprilia/





checking the power valve - Electronic Rave 2

The 89 Sintesi features an electronic power valve called the RAVE 2, this is actuated by an electro magnetic solenoid that needs setting up ...